EnvelopeMailer: Avoiding excessive packaging and plastics in the eCommerce supply chain

The corrugated EnvelopeMailer not only offers highly effective protection, but also dispenses with the additional padding often used in plastic or paper shipping bags. The operational features of this new Mondi solution – small storage and packing space requirement, instant readiness for filling, self-sealing, reduction of claims – have persuaded even market-leading lean operators to adopt the EnvelopeMailer.

eCommerce market players strive to work with lean packaging portfolios for shipping items in a wide variety of sizes and weights, but the sheer diversity of goods continues to pose a challenge. In the interests of a greener, yet still profitable eCommerce supply chain, efficient packaging is paramount. This entails the use of materials with a small environmental footprint from the cradle to the grave, appropriate sizing to avoid empty space in transportation, avoiding damage to goods in transit, and protecting precious resources.

of consumers believe that paper is more pleasant to touch
agree that paper is sustainable and should be used more as packaging

Snapshot EnvelopeMailer

  • Typical use:

    books, electronics, universal

  • Benefits:

    instantly ready to use, shipping less air, easy close, easy open

  • Features:

    single hotmelt strip, height adjustable, tear tape opening

  • Options:

    outside print, zipper opening

The EnvelopeMailer can be shipped either flat or box shaped

EnvelopeMailer is a hybrid solution. Thanks to its unique rigid construction, it can be shipped either flat or box-shaped and offers the utmost flexibility with just a small number of packaging sizes (SKUs). Irrespective of shape and height (up to 7cm), the goods are always tightly enclosed and well protected. Given that individual items cannot move within the mailer, multiple items can be shipped together. The mailer secures the products in place without additional protective material, and occupies minimal cargo space.

EnvelopeMailer affords greater protection than standard corrugated mailers or boxes containing loosely packed items. Compared to padded mailer bags, the rigid corrugated structure and highly puncture-resistant material provides much more effective protection.

Related Products


eComPack is a compact and easy solution for automating Mondi’s EnvelopeMailer, the preferred corrugated mailer in eCommerce fulfilment.


The e-shop DelightBox is designed to get it all right. Ready for packing with one pull and with one movement it is tightly closed – a true time saver and a light weight in transport.


MailerBAG is made of kraft paper, therefore, recyclable in existing paper streams. The sustainable alternative to plastic mailers.

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