Mondi and ZARELO fire up a new paper-based packaging solution for barbecue starters

Made from Mondi’s re/cycle FunctionalBarrier Paper 95/5, the new packaging provides strength and durability while protecting the fire starters from moisture during storage and transport.

Mondi’s re/cycle FunctionalBarrier Paper 95/5 is produced entirely in-house, made from FSC^TM and PEFC certified paper¹. As part of Mondi’s re/cycle portfolio it is recyclable in existing European paper recycling streams where facilities are in place. ZARELO’s fire starter range includes coiled wood fibres and newly introduced compact cubes, packed in three sizes: 32 pieces, 1 kg, and 2 kg. The packaging ensures puncture resistance and durability, protecting the products throughout transport and handling. Its high-quality printability enhances ZARELO’s brand visibility at the point of sale, strengthening its presence in retail chains.

The transition to re/cycle FunctionalBarrier Paper 95/5 allowed ZARELO to switch from manual to automated filling process, improving production efficiency and optimising resources. The coated paper runs smoothly on ZARELO’s vertical filling line that is converting, filling and securely sealing the paper bag without the need for additional materials such as glue.

Fire starters require packaging that keeps them dry and intact while ensuring ease of handling and storage. This solution combines strong barrier properties with excellent printability, offering both product protection and a premium retail presence—all while supporting circularity.

Francesco Fardella, Business Solution Manager for Functional Paper & Films at Mondi

"Switching from cardboard to flexible paper-based packaging was a key step in improving efficiency for our filling process," says Christoph Raithel, plant manager at ZARELO. "Our collaboration with Mondi enabled us to scale production and expand our presence beyond Germany into international retail markets, including the UK, Italy, and Poland."

The seamless transition to lightweight paper-based packaging reflects a strong partnership built on trust and expertise, reinforcing both companies’ dedication to innovative and circular packaging solutions. 

ZARELO uses Mondi's FunctionalBarrier Paper 95/5 for its fire starters, available in 32 pieces, 1 kg, and 2 kg. 

Learn more about Mondi's FunctionalBarrier Papers!

1. FSC license code: FSC-C012179; PEFC license number: PEFC/06-33-366